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      • Living Room26
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      All plansNewestBeginner buildsAbout
      Woodworking plan · No. 90

      Hairpin-Leg Side Table

      A round side table with a thick 18″ top and four steel hairpin legs. Two short 2x10 pieces and a jigsaw make the top.

      Back to the 3D plan
      The finished hairpin-leg side table
      Skill
      Level 2 of 5 · Beginner
      Build time
      2 to 3 hours, plus finish
      Lumber
      1 2x10
      Joinery
      Pocket holes and leg screws
      Finished size
      18″ W × 18″ D × 23½″ H
      Lumber sizes

      A 2x10 is actually 1½″ × 9¼″. Every measurement in this plan uses the real size.

      Shopping list

      • 12x10, 8 ftThe top. A short piece is enough: look for one without knots in the middle.
      • 1 set22″ hairpin legs, set of 4⅜″ rod, two rods per leg.
      • ~20#10 × 1″ pan-head screwsFor the leg plates, if your legs don't come with screws.
      • ~102½″ coarse-thread pocket-hole screwsFor joining the blanks.
      • 1Wood glue
      • —Sandpaper, 80, 120 and 180 grit
      • 1Polyurethane

      Tools

      • Miter saw or circular saw
      • JigsawFor the circle.
      • Pocket-hole jigSet for 1½″.
      • Drill/driverWith a ⅛″ bit for pilot holes.
      • Clamps
      • Random orbit sander
      • Tape measure, pencilAnd a piece of string.

      Cut list

      PartQtySize, inchesFrom
      ATop blanksJoined edge to edge, then cut to an 18″ circle.21½ × 9¼ × 192x10

      Board layout. Each row is one board, cut left to right, with the remainder hatched. Dark lines are saw cuts, about ⅛″ wide.

      Build it

      1. 3D view of step 1
        01

        Cut the blanks

        Cut two top blanks (A) from the 2x10:

        • A Top blanks, two at 19″

        Pick the best face of each for the top.

      2. 3D view of step 2
        02

        Drill the pocket holes

        With the jig set for 1½″, drill three pocket holes along one edge of one blank (A), on the underside: one in the middle and one 4″ to each side of it. They stay inside the circle.

      3. 3D view of step 3
        03

        Join the blanks

        Lay the two blanks (A) face down, pocket holes along the joint, ends lined up. Clamp them flat, glue the edges and drive 2½″ pocket screws.

      4. 3D view of step 4
        04

        Cut the circle

        When the glue is dry, find the center of the joined top (A): the middle of the joint line. Tack a small nail there, tie a string to it and to a pencil 9″ away, and draw the circle.

        Cut just outside the line with a jigsaw, then sand right to the line with 80 grit. Round the top and bottom edges with 120 grit or a roundover bit.

        TipPut the nail hole on the underside so it won't show.
      5. 3D view of step 5
        05

        Screw on the hairpin legs

        Lay the top (A) face down on a blanket. Draw two lines through the center at right angles, one along the joint. Set a leg plate in each quarter, its center 4″ from the center along both lines, the rods leaning out. Mark the holes, drill ⅛″ pilot holes no deeper than ¾″, and drive a #10 × 1″ pan-head screw in every hole.

        Check your legs' own instructions first. The plan is drawn for 22″ legs with a 4″ plate; bigger plates must still sit inside the circle.

      6. 3D view of step 6
        06

        Sand and finish

        Stand it up. Sand the top with 120 then 180 grit. Finish with a hard clear coat, such as polyurethane, so drink rings wipe off.

      Build safely

      Build at your own risk. Check every measurement against your own lumber before you cut, test-fit before you glue, and wear eye and ear protection.

      Plan No. 90 · https://woodable.ca/plans/hairpin-side-table/
      Woodable: free plans, every step in 3D

      Free woodworking plans for real lumber, with a 3D model for every step.

      Build at your own risk: check every measurement against your own lumber and wear safety gear.

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