Woodworking plan · No. 112

Jewelry Box with Lift-Out Tray

A hardwood jewelry box with mitered corners, a lid on small brass hinges and a lift-out tray with compartments for rings and earrings.

Skill
Level 3 of 5 · Intermediate
Build time
5 to 7 hours, plus finish
Lumber
1 1x6, 1 1x2, 1 1x8, 1 panel of ½″ plywood and 1 panel of ¼″ plywood
Joinery
Miters, glue and brads; brass hinges
Finished size
12½″ W × 7¼″ D × 6¼″ H
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What you need

Lumber sizes

A 1x6 is actually ¾″ × 5½″, a 1x2 is ¾″ × 1½″ and a 1x8 is ¾″ × 7¼″. Every measurement in this plan uses the real size. ½″ plywood and ¼″ plywood are drawn at full thickness, but plywood sold that way is often a hair thinner, so measure yours and cut the pieces that fit between panels to match.

Shopping list

  • 11x6, 6 ftThe sides. Oak, walnut, cherry or maple. The box uses about 3 ft, so a shorter board will do.
  • 11x2, 6 ftThe ledges and tray walls. The same wood again, or poplar. About 3 ft is used.
  • 11x8, 6 ftThe lid, the same wood as the sides. It uses only 12½″: buy a short board if the store sells them.
  • 1½″ plywood, 2 × 4 ft panelThe bottom.
  • 1¼″ plywood, 2 × 4 ft panelThe tray bottom and dividers.
  • 1 pair1½″ brass butt hinges, pairWith their brass screws.
  • ~401¼″ brad nails
  • 1Wood glue
  • 4Felt padsFor under the box.
  • —Sandpaper, 120 to 220 grit
  • 1Wipe-on oil or polyurethane

Tools

  • Miter sawSet dead on 45° for the corners.
  • Band clampFor the mitered box.
  • Brad nailerOr a hammer and nail set.
  • Drill/driverWith a 1⁄16″ bit for the hinge screws.
  • Random orbit sander
  • Tape measure, speed square, pencilAnd packing tape.

Links for the hardware and tools ↓

Cut list

Fifteen pieces from three boards and two panels. Label each piece with its letter in pencil as you cut it.

PartQtySize, inchesFrom
AFront and backMitered 45° at both ends.2¾ × 5½ × 121x6
BEndsMitered 45° at both ends.2¾ × 5½ × 6¼1x6
CBottom1½ × 4¾ × 10½½″ plywood
DTray ledges2¾ × 1½ × 4¾1x2
ETray front and back2¾ × 1½ × 10⅜1x2
FTray ends2¾ × 1½ × 3⅛1x2
GTray bottom1¼ × 4⅝ × 10⅜¼″ plywood
HTray dividers2¼ × 1½ × 3⅛¼″ plywood
JLid1¾ × 7¼ × 12½1x8

Board layout. Each row is one board, cut left to right, with the remainder hatched. Dark lines are saw cuts, about ⅛″ wide.

Hardware & tools

Everything besides the lumber, with a link for each.

Links go to Amazon. Woodable earns a small commission at no cost to you.

Hardware

Fasteners

Glue & finish

  • Wood gluePVA wood glue for indoor projects.1View on Amazon
  • Sandpaper, 120 to 220 grit5″ hook-and-loop discs for a random orbit sander, 80 to 220 grit.View on Amazon
  • Clear polyurethaneWater-based polyurethane, satin, for a clear topcoat.View on Amazon
  • Danish oilWipe-on oil finish for indoor wood.View on Amazon

Tools

Build it

Eleven steps. The 3D view follows along as you scroll. The parts you're working on are yellow, and the brads for that step are red.

Step 1 of 11Cut the pieces
  1. 01

    Cut the pieces

    Cut every piece on the cut list. Cut the sides (A) and (B) with a 45° miter at both ends, measuring the long point:

    • A Front and back, two at 12″
    • B Ends, two at 6¼″
    • C Bottom, one at 4¾″ × 10½″
    • D Tray ledges, two at 4¾″
    • E Tray front and back, two at 10⅜″
    • F Tray ends, two at 3⅛″
    • G Tray bottom, one at 4⅝″ × 10⅜″
    • H Tray dividers, two at 1½″ × 3⅛″
    • J Lid, one at 12½″
    TipCut the four sides one after another from the same board, in order around the box: front, end, back, end. The grain then wraps around three corners.
  2. 02

    Dry fit the miters

    Lay the four sides (A) and (B) outside face down in a row, miters touching, and run a strip of packing tape across each joint. Roll them up into a box around the bottom (C) and check that every corner closes with no gap.

    If one corner gaps, trim a hair off the ends of the two short pieces (B), not the long ones, so the box stays square.

  3. 03

    Glue up the box

    Unroll the sides, brush glue on every miter and on the edges of the bottom (C), and roll the box up again around the bottom, flush with the bottom edges. Pull it tight with a band clamp.

    Pin each corner with three 1¼″ brads across the miter: two through the front or back (A) into the end (B), one through the end into the front or back.

    TipFor stronger corners and a nice look, cut a thin slot across each corner with a table saw jig when the glue is dry and glue in a contrasting wood spline.
  4. 04

    Pin the bottom

    While the glue is wet, drive brads through the sides into the edges of the bottom (C), ¼″ up from the bottom edge: three through the front and back (A), one through each end (B). Check the box is square by measuring both diagonals across the top.

  5. 05

    Add the tray ledges

    Glue a ledge (D) to the inside of each end (B), its top edge 1⅞″ below the top of the box, and pin each with two brads. A 1⅝″ scrap block standing on the bottom (C) holds the ledge at the right height while you nail.

  6. 06

    Build the tray

    Glue the tray ends (F) between the tray front and back (E), flush at the top and bottom, and pin through (E) into each end. Glue the tray bottom (G) under the walls, flush all around, and pin it with six brads.

    Glue the two dividers (H) in between the long walls, each 3″ from the inside of an end, so the tray has two square compartments and a narrow one in the middle for rings.

    TipCut the dividers (H) a hair long and sand them to a snug push fit. A little glue on each end holds them.
  7. 07

    Set the tray in

    Lower the tray (G) onto the ledges (D). It is ⅛″ smaller than the inside of the box each way, so it lifts straight out. If it binds, sand the outside of the tray walls (E) and (F).

  8. 08

    Sand the box and the lid

    Sand the outside of the box flush at the corners and the lid (J) with 120, 180 and 220 grit. Ease every edge and round the four corners of the lid a little.

  9. 09

    Hinge the lid

    Set the lid (J) on the box, overhanging ¾″ at the back, ¼″ at the front and ¼″ at each end. Clamp it there.

    Hold each hinge folded at a right angle with its knuckle tucked into the corner under the back overhang, centered 2¼″ from an end. Screw one leaf to the back of the box (A) and the other to the underside of the overhang. Drill pilot holes first: small brass screws snap easily.

    Check your hinges' own instructions and screw lengths first. The plan is drawn for 1½″ butt hinges with leaves about ⅝″ wide, and their screws must stay shorter than ¾″.

    Get this hardware: 1½″ brass butt hinges (pair)

  10. 10

    Test the lid

    Open the lid (J). As it comes up, the hinges fold flat between the back overhang and the back of the box (A), so the lid stops standing straight up and leans back on them.

    Watch outDon't let the lid fall open hard. The stop is the hinge itself, and a slam can pull the small screws out of the wood.
  11. 11

    Finish

    Take the hinges off, then finish the box, the lid and the tray inside and out with a wipe-on oil or a clear coat. Screw the hinges back on when it's dry and stick felt pads under the corners.

    TipLine the tray compartments and the bottom with felt or velvet for rings and chains.

    Get this hardware: Felt furniture pads

Build safely

Build at your own risk. Check every measurement against your own lumber before you cut, test-fit before you glue, and wear eye and ear protection. Full disclaimer.

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Plan No. 112